Digital Workflow

Digital impressions: how to make the digital workflow work with your lab

2 min read

Digital impressions and the digital workflow

Digital impressions have become standard in many practices. They speed up communication, eliminate physical shipments and improve patient comfort. For these gains to translate into well-fitting prostheses, every step of the workflow must be mastered, from scan to delivery.

The steps of the digital workflow

  1. Intraoral scan: the preparation, the opposing arch and the occlusion are recorded at the practice.
  2. Sending the files: the files (STL, PLY or OBJ) are sent to the lab via the scanner's platform or a dedicated portal.
  3. Review and approval: the lab checks the readability of the margins and the occlusion, and contacts you if in doubt.
  4. Design (CAD): the restoration is modeled taking into account the space, the contacts and the emergence profile.
  5. Fabrication (CAM): milling or 3D printing depending on the material.
  6. Finishing: sintering, staining, layering and glazing, done by hand.
  7. Inspection and delivery: fit and contacts are checked before shipping.

The keys to a usable digital impression

Point of attentionWhy it mattersOur advice
Visible marginsA blurred margin forces the lab to interpret itGingival retraction and hemostasis before scanning
Dry fieldSaliva and blood create artifactsCareful drying, effective suction
Complete opposing archEssential for managing the occlusionScan the whole arch, not just the segment
Occlusal registrationAvoids chairside adjustmentsBuccal scan in maximum intercuspation, on both sides
Adjacent teethNeeded for the contact pointsInclude at least one tooth on each side
ShadeThe scan does not replace the eyePhotos with a shade guide, in natural light

What digital changes for you

Faster communication

Files reach the lab within minutes. A doubt about a margin can be cleared up the same day, before fabrication.

Better traceability

Every case is archived digitally. A restoration can be remade from the original files, without a new impression, if the clinical situation has not changed.

Human know-how remains decisive

Digital does not replace the dental technician's eye. Design, staining and layering remain craft work, carried out in our lab in France.

Working digitally with Dune Dental

Notre laboratoire reçoit les empreintes optiques des principaux scanners intra-oraux. Notre laboratoire accepte les empreintes optiques issues de l’ensemble des principaux scanners intra-oraux (3Shape, Medit, DEXIS, Shining 3D, DScore, AS Connect…).

Vous débutez dans le numérique ? Notre équipe vous accompagne dans la prise en main de votre flux numérique et vous guide sur vos premiers cas. Si vous débutez en numérique, notre équipe peut vous accompagner sur vos premiers cas.

FAQ

Which file formats should you send to the lab?

STL, PLY and OBJ are the most common formats. PLY and OBJ preserve color, which is useful for reading the margins.

Are digital impressions suitable for every prosthesis?

They are suitable for most crowns, short-span bridges, inlays-onlays and veneers. In some situations, such as long spans or certain deeply subgingival margins, a conventional impression may still be preferable.

Should a physical model be sent in addition to the scan?

No, the lab can print the models from your files if needed.

How do you communicate the shade in a digital workflow?

With photos taken with a shade guide, in natural light, attached to the case. A photo of the stump is useful for translucent materials.

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